非线性超声在钢轨接头螺孔裂纹检测中的应用Study on the Application of Nonlinear Ultrasound in Crack Identification of Rail Joint Screw Hole
王颢然,张伟伟,王闯,赵子龙
摘要(Abstract):
基于非线性超声检测技术提出了一种适用于钢轨接头螺孔裂纹的检测方法。由于轨道截面为异形截面,这将导致在其中传播的应力波具有非线性特征。通过有限元分析和实验研究验证了钢轨截面中传播的超声波存在有二次谐波以及利用二次谐波检测钢轨接头螺孔裂纹的有效性,获得了非线性参数随裂纹深度逐渐增加时的变化规律。结果表明,基于二次谐波幅构造的非线性参数随损伤程度的变化具有线性递减的规律,验证了该非线性参数用于识别孔边裂纹的有效性,同时也为评估钢轨接头螺孔裂纹的大小提供了参考。
关键词(KeyWords): 重载铁路;螺孔裂纹;实验研究;非线性超声;二次谐波
基金项目(Foundation): 国家自然科学基金(11872261);; 山西省自然科学基金(201801D121012);; 晋城科技预研项目(20198035)
作者(Author): 王颢然,张伟伟,王闯,赵子龙
参考文献(References):
- [1] 张勤,姚存治.钢轨螺孔裂纹伤损特点及防治措施[J].铁道建筑,2010(8):122-124.
- [2] 陈爱国.钢轨接头病害的成因分析及整治措施[J].铁道建筑,2005(11):60-61.
- [3] 张勤,姚存治.钢轨螺孔裂纹伤损特点及防治措施[J].铁道建筑,2010(8):122-124.
- [4] 李锦,牟国义,马铁雷.钢轨探伤漏检螺孔裂纹的原因分析和应对措施[J].铁道建筑,2010(11):132-134.
- [5] 陈爱军.钢轨螺栓孔裂纹的原因及采取的措施[J].民营科技,2018(5):28.
- [6] MAYVILLE R A,STRINGFELLOW R G .Numerical analysis of a railroad bolt hole fracture problem[J].Theoretical & Applied Fracture Mechanics,1995,24(1):1-12.
- [7] KABO E,NIELSEN J C O,EKBERG A .Prediction of dynamic train-track interaction and subsequent material deterioration in the presence of insulated rail joints[J].Vehicle System Dynamics,2006,44(sup1):718-729.
- [8] SAMANTARAY S K,MITTAL S K,MAHAPATRA P,et al.Assessing the flexion behavior of bolted rail joints using finite element analysis[J].Engineering Failure Analysis,2019,104:1002-1013.
- [9] 王建明,汪勤.钢轨螺孔受力分析及孔裂防治措施[J].上海铁道科技,2002(3):19-20.
- [10] DUNCHEVA G V,MAXIMOV J T .A new approach to enhancement of fatigue life of rail-end-bolt holes[J].Engineering Failure Analysis,2013,29:167-179.
- [11] 李昊鹏,封文静.钢轨接头螺栓孔裂纹无损检测研究[J].甘肃科技,2012,28(20):51-52+61.
- [12] DMITRY NEZHIVLYAK,ANDREY NEZHIVLYAK,MARIA GRECHNEVA.Electric Arc Surfacing of Defective Plots of Rails in the Area of Electrocontact Welded Joint[J].MATEC Web of Conferences,2019,297:01004.
- [13] TRAIAN MAZILU,MIHAI CORNEL LEU.On the Modelling of Rail Joint[J].Materials Science Forum,2019,4914:33-42.
- [14] SHI H C,SHI L B,DING H H,et al.Influence of laser strengthening techniques on anti-wear and anti-fatigue properties of rail welding joint[J].Engineering Failure Analysis,2019,101:72-85.
- [15] 赵彦舜,张伟伟,张柱.声波法检测钢轨缺陷的频率敏感性分析[J].太原科技大学学报,2018,39(4):325-329.
- [16] 项延训.HP40Nb合金钢高温劣化的非线性超声评价[J].声学技术,2012,31(6):578-582.
- [17] APALOWO R K,CHRONOPOULOS D,CANTERO-CHINCHILLA S.Wave interaction with nonlinear damage and generation of harmonics in composite structures[J].Composite Structures,2019,230:111495.
- [18] SEMPERLOTTI F,WANG K W,SMITH E C.Localization of a Breathing Crack Using Super-Harmonic Signals due to System Nonlinearity[J].Aiaa Journal,2009,47(9):2076-2086.
- [19] ZHANG M,XIAO L,QU W,et al.Damage detection of fatigue cracks under nonlinear boundary condition using subharmonic resonance[J].Ultrasonics,2017,77:152-159.
- [20] MATLACK K H,KIM J Y,WALL J J,et al.Sokolov.Sensitivity of ultrasonic nonlinearity to irradiated,annealed,and re-irradiated microstructure changes in RPV steels[J].Journal of Nuclear Materials,2014,448(1-3):26-32.
- [21] 陈军,王庆冬.嵌入式超声传感器的混凝土损伤非线性检测研究[J].应用声学,2018,37(4):481-487.
- [22] 吴斌,颜丙生.非线性超声检测镁合金疲劳的仿真和试验[J].振动.测试与诊断,2012,32(1):96-100+164-165.
- [23] GUANGJIAN GAO,CHANG LIU,NING HU,et al.Response of second-harmonic generation of Lamb wave propagation to microdamage thickness in a solid plate[J/OL].[2020-04-08]http://doi.org/10.1016/j.wavemoti.2020.102557.
- [24] 周正干,刘斯明.非线性无损检测技术的研究、应用和发展[J].机械工程学报,2011,47(8):2-11.
- [25] FRIEDRICH MOSER,LAURENCE JACOBS,JIANMIN QU.Modeling elastic wave propagation in waveguides with the finite element method[J].NDT and E International,1999,32(4):225-234.